HYDAC INTERNATIONAL GmbH
66280 Sulzbach/Saar
Germany
Phone: +49 (0) 68 97 509-01
Email: info@hydac.com
Website: www.hydac.com
66280 Sulzbach/Saar
Germany
Phone: +49 (0) 68 97 509-01
Email: info@hydac.com
Website: www.hydac.com
| Items |
 2567191 CSM-E-1000-2-Z-AE60 Economy 1000 Rental Contamination Sensor Module List Price QUOTE
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 2567524 FCU2210-1 Rental Fluid Control Unit List Price QUOTE
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 2567166 PLF1 1 E1 1C1 10V0-0-0-2407026 Rental Process Inline Filter List Price QUOTE
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 2560037 MAFH-E-22-V-M-B-B-G10-H-ESA Rental Offline Dehydrator List Price QUOTE
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 2567168 OF5HD127XXXXB14G Rental Dual Stage Offline Kidney Loop Stand-Alone Filter Skid List Price QUOTE
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| Description | This unit is a compact contamination sensor module which provides online condition monitoring for hydraulic and lubrication oil systems. The module is equipped with a CS1000 contamination sensor and AS1000 moisture sensor, along with a CSI-C-11 condition sensor interface. Pump flow rate approx. 180 ml/min. | The Fluid Control Unit FCU 2000 is used as a portable particle counter for the measurement of solid particle contamination in hydraulic and lubrication systems. The measurement values are recorded by means of infrared technology and output in accordance with ISO 4406, SAE 4059 and NAS 1638. | The Hydac PLF1 filter is a process inline filter that is suitable for filtering low viscosity fluids such as water (various types), cooling lubricants, washing fluids and processing oils. The filter housing is stainless steel and comes with 2-inch ANSI flanged inlet and outlet flange connections and is rated for a maximum operating pressure of 10 bar. | The dehydrator unit needs to be ordered together with 1 new filter element and 2 new breathers. Flow rate is 22 GPM and is ideal for reservoir volumes up to 15000 liters. Unit has built-in heater. Unit is supplied with 12-foot inlet and outlet hoses. | The filter skid needs to be order together 2 new 27-inch filter elements. Pump flow rate is 14 GPM and is good for reservoir volumes up to 6000 liters. Unit is mounted on a stationary stand and is supplied with 10 feet, 1-1/4 inch inlet and outlet hoses. | |||||
| Series | CSM-E = For CS1000 with Flange Connection | FCU2210-1 | PLF1 | MAFH-E = Dehydration Station | OF5HD = Dual Filter System | |||||
| Type | Contamination Sensor Module - Economy | Fluid Control Unit | Process Inline Filter | Offline Filtration System | Offline Filtration System | |||||
| Seals | Fluoroelastomer (FPM) | Buna N | ||||||||
| Weight | 11.3 kg | 53.2 kg117 lb | ||||||||
| Resolution | 4 Particle Size Channels | |||||||||
| Self-Diagnosis | Continuous with error indication on display (LCD) | |||||||||
| Power Consumption [Max] | 25 W | |||||||||
| Relative Humidity [Max] - Non-Condensing | 90 % | 90 % | ||||||||
| Inline installation | Set up for AS1000 / AS3000 | |||||||||
| Version | Standard | |||||||||
| Media | Mineral Oil | |||||||||
| Hydraulic Version | Gear Pump, Inlet Pressure-Stability with Drain Line | |||||||||
| Sensors | None | |||||||||
| Operating Pressure [Max] Pin (Inlet) | -0.4 to 120 bar | |||||||||
| Operating Pressure [Max] Pout (Outlet) | 5 bar | |||||||||
| Operating Pressure [Max] Leakage Oil (Leak) | 0.5 bar | |||||||||
| Hydraulic Connections Pin (Inlet) - According to ISO 228-1 | G 1/4 | |||||||||
| Hydraulic Connections Pout (Outlet) - According to ISO 228-1 | G 1/4 | |||||||||
| Hydraulic Connections Leakage Oil (Leak) - According to ISO 228-1 | G 1/4 | |||||||||
| Permissible Viscosity Range for Operation | 10 to 3000 mm²/s | |||||||||
| Permissible Viscosity Range for Measurement | 10 to 1000 mm²/s | |||||||||
| Flow Rate for 1500 rpm | ~ 180 mL/min | |||||||||
| Permitted Fluids | Hydraulic and Lubrication Fluids Based on Mineral Oil | For Standard Mineral Oils | ||||||||
| Pump Type | Gear Pump | |||||||||
| Maximal Suction Height | 0.5 m | |||||||||
| Fluid Temperature | 0 to 85 ºC | 0 to 70 ºC | ||||||||
| Power Consumption at 50 Hz | 180 W | |||||||||
| Power Consumption at 60 Hz | 210 W | |||||||||
| Protection Class | IP 55 | III (Safety Extra-Low Voltage) | NEMA-2 | |||||||
| Empty Weight | ~ 12 kg | |||||||||
| Note for Empty Weight | Including Sensors | |||||||||
| Storage Temperature Range | -40 to 80 ºC | -20 to 85 ºC | ||||||||
| International Organization for Standardization (ISO) Code Format | ISO 4406 : 1999; SAE AS 4059 (D) / > 4 µm (c) > 6 µm (c) > 14 µm (c) > 21 µm (c) | |||||||||
| Housing | For Portable Use | |||||||||
| Measurement Range (Calibrated) |
ISO 12/10/9 to 23/21/18 Instrument is calibrated within this range. Displays up to class ISO 25/23/21. |
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| Battery-Backed Data Memory | 3000 Measurements | |||||||||
| Operating Pressure (Inlet Port) with Clean Filter Element | 1 to 350 bar | |||||||||
| Operating Pressure [Max] (Outlet Return Port) | 3 bar | |||||||||
| Ports |
INLET (pressure): Minimizes test coupling type 1604; Connection to standard 1620 ports via the supplied measurement hose is possible OUTLET: male coupling DN 7 INLET (suction): male shut-off coupling DN 6.4 |
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| Total Flow Rate | 50 to 800 mL/min | |||||||||
| Note for Total Flow Rate | Depending on the pressure | |||||||||
| Permitted Viscosity Range | 1 to 1000 mm²/s | |||||||||
| Direct Current (DC) Supply Voltage | 24 V | |||||||||
| Direct Current (DC) Supply Voltage Tolerance (±) | 25 % | |||||||||
| Built-In Printer | Dot-Matrix Printer | |||||||||
| Standard Serial Interface | RS 232 | |||||||||
| Optional Serial Interface | RS 485 | |||||||||
| Operating Time with Rechargeable Battery | ~6 h | |||||||||
| Options | Standard, without Options | G2185 = For 14 gpm Unit; Up to 2500 SUS Fluids; Flow Reduced to ~10 gpm | ||||||||
| Operating Temperature [Max] | -29 to 65 ºC-20 to 150 ºF | |||||||||
| Flow | 50 to 150 mL/min | Up to 22 gpmUp to 1320 gal/h | 14 gpm53 L/min | |||||||
| Operating Pressure [Max] | ||||||||||
| Viscosity | ||||||||||
| IP Class | IP 40 | |||||||||
| Ambient Temperature Range | 0 to 40 ºC | 0 to 55 ºC | ||||||||
| Size | ||||||||||
| Nominal Size | DN 50 to DN 150 | |||||||||
| Pressure Qs [Max] | 200 m³/h | |||||||||
| Pressure Ps [Max] | 16 bar | |||||||||
| Filtration Ratings | 1 to 90 µm | |||||||||
| Filter Type | Single-Workstation Filter Housing | |||||||||
| Note for Filter Type | Single-place filter housing = filter housing with one support tube | |||||||||
| Filter Size | For 9 in. High Flow (HF) or High Load Cascade (HLC) filter elements (changeable support tube for DN 50 / DN 80 - fixed support tube DN 100 / DN 150) | |||||||||
| Housing Material | Stainless Steel 1.4301 or Similar (Group 304) | |||||||||
| Purpose Protective Filter |
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| Protective Filter Selection | Based on the Flow Rate | |||||||||
| Protective Flow Rate [Max] (Water) - Per Filter Element | 100 m³/h | |||||||||
| Protective Flow Rate [Max] (Coolants/Washing Media) - Per Filter Element | 50 m³/h | |||||||||
| Protective Position of the Filter | After Upstream Filter | |||||||||
| Protective Pre-Filtration Requirements | Stringent Requirements | |||||||||
| Purpose Working Filter | Main Contamination Sink in the Fluid System | |||||||||
| Working Filter Selection | Based on the Contaminant Load and Contamination Type | |||||||||
| Working Flow Rate [Max] (Water) - Per Filter Element | 30 m³/h | |||||||||
| Working Flow Rate [Max] (Coolants/Washing Media) - Per Filter Element | 25 m³/h | |||||||||
| Working Position of the Filter | Main Filter in the Fluid System | |||||||||
| Working Pre-Filtration Requirements (Water) | Pre-Filtration from 200 to 500 µm | |||||||||
| Working Pre-Filtration Requirements (Coolants/Washing Media) | Coarse Filtration Approx. 3000 µm is Sufficient | |||||||||
| Flange Connections (Standard) | DIN | |||||||||
| Flange Connections (Optional) |
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| Filter Housing Seal Materials (Standard) |
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| Filter Housing Seal Materials (Optional) |
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| Filter Elements Seal Materials (Standard) | FPM | |||||||||
| Filter Elements Seal Materials (Optional) |
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| Differential Pressure Monitoring (Standard) |
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| Differential Pressure Monitoring (Optional) | Pressure transmitter (4 to 20 mA) | |||||||||
| Material of Filter Housing (Standard) |
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| Material of Filter Housing (Optional) | Other Materials | |||||||||
| Material of Filter Elements (Standard) |
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| Documentation (Standard) | Operating Manual | |||||||||
| Documentation (Optional) |
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| Note for Filter Configuration | Other versions and customized special solutions following consultation with our Head Office. | |||||||||
| Width | 32 in | |||||||||
| Length | 59 in | |||||||||
| Height | 70.25 in | |||||||||
| End Type | MJIC | |||||||||
| End Size | 1-1/2 in. Inlet/1-1/2 in. Outlet | |||||||||
| Materials of Construction (Base Frame) | Carbon Steel | |||||||||
| Materials of Construction (Vessel) | Stainless Steel | |||||||||
| Materials of Construction (Seals) | Fluoroelastomer | |||||||||
| Manifold and Cap Material | Cast Aluminum | |||||||||
| Element Case Material | Steel | |||||||||
| Max Viscosity | 1000 SUS216 cSt | |||||||||
| Note for Max Viscosity | Higher viscosity version available. | |||||||||
| Dry Mass without Heater | 1050 lb476 kg | |||||||||
| Dry Mass with Heater | 1230 lb558 kg | |||||||||
| Oil Viscosity [Max] | 2500 SUS14 to 539 cSt | |||||||||
| Oil Viscosity [Min] | 75 SUS | |||||||||
| Inlet Pressure | Atmospheric | |||||||||
| Outlet Pressure | Up to 100 psiUp to 6.9 bar | |||||||||
| Fluid Service Temperature | 50 to 160 ºF10 to 71 ºC | |||||||||
| Mobility | Mobile | |||||||||
| Voltage | 575 V | |||||||||
| Alternate Current (AC) Voltage | 115 V575 V | |||||||||
| Motor Power | 1-1/2 hp | |||||||||
| Motor Phase | 3 | 1 3 | ||||||||
| Frequency | 60 Hz | 60 Hz | ||||||||
| Air Source | Integral Blower | |||||||||
| Element Size | G10 | |||||||||
| Element Length | One 27 in. Element Supplied | |||||||||
| Optional Heater | 12500 W | |||||||||
| Attainable Water Content | < 50 ppm | |||||||||
| Relative Humidity Display | Standard, 0 to 99 % Range | |||||||||
| Compatibility | All petroleum based hydraulic fluid. Contact factory for use with other fluids. | |||||||||
| Filter Element | ||||||||||
| Clogging Indicator | ||||||||||
| Pump Inlet (Gear) | ||||||||||
| Contamination Retention Capacity | ||||||||||
| Filter Efficiency (ßx) | ||||||||||
| Permissible Δp Across the Element | ||||||||||
| Material of Filter Housing | ||||||||||
| Capacity of Pressure Vessel | ||||||||||
| Weight Housing | ||||||||||
| Pump Operating Pressure | ||||||||||
| Gear Pump Viscosity Range | ||||||||||
| Gear Pump Motor Capacity | ||||||||||
| Material of Seals (Housing) | ||||||||||
| Material of Seals (Pumps) | ||||||||||
| Dry Weight | ||||||||||
| Number of Elements | ||||||||||
| Hose Pressure Rating at 150 ºF (65.6 ºC) | ||||||||||
| Hose Pressure Rating at 150 ºF (65.6 ºC) | ||||||||||
| Bypass Valve Setting (Cracking) | 2 bar30 psi | |||||||||
| Filter Media | ||||||||||
| Model | ||||||||||
| Permitted Suction Pressure at Suction Port | ||||||||||
| Viscosity | ||||||||||
| Permitted Operating Fluid | ||||||||||
| Ambient Temperature | ||||||||||
| Power Cable Length | ||||||||||
| Hose Length | ||||||||||
| Hoses | ||||||||||
| Features |
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| Additional Information |
The module is supplied with 1/4 inch suction and return hoses, seven (7) feet long with female JIC connections. Power supply 120 VAC/1 ph/6 0Hz (with 12 feet cord). The module is small and compact enough to be easily position by hand for use during the online monitoring period. The Contamination Sensor Module CSM Economy 1000 is a compact and cost-effective online Condition Monitoring module for conditioning the flow rate of hydraulic and lubricating fluids and diesel fuels (CSM-E 1xxx-4). It is used together with the fluid sensors (available separately) to measure solid particle contamination, water saturation and oil ageing. The CSM Economy consists of a motor, pump, air releasing path and inline sensor installation and can also be combined with the fluid sensors of the series CS1000, AS1000 or AS3000 and HLB1400. Furthermore, the optionally available data storage and network communication module CSI C-11 makes it possible to upgrade the CSM-E to form a compact condition monitoring solution for fluids. |
Comes with internal printer for instant print out of results. For utilization in hydraulic and lubrication systems, for maintenance, at testing facilities, for the analysis of both sample bottles and tanks. The Fluid Control Unit FCU 2000 is used as a portable service instrument for the measurement of solid particle contamination in hydraulic systems and lubrication systems. The measured values are recorded by means of infrared technology and output in accordance with ISO 4406, SAE 4059 and NAS 1638. Continuous display of measured values with display screen (LCD). |
The filter can be supplied with either a five (5) micron element or a one (1) micron element, currently from Hydac Canada stock. If interested in renting this filter, please consult with Hydac Canada product support with operational parameters of the filter to ensure that the rental will be suitable for the application as well as to confirm the micron rating requirement. Additional replacement filter elements will need to be purchased as necessary by the customer.
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The hoses are 1-1/2 inch with female JIC ends. Power supply 575 VAC/3 ph/60 Hz. A power supply cable (approx. 30 ft) is included with flying lead ends for hook-up to customer supplied panel or plug. Additional replacement filter elements and breathers will need to be purchased as necessary. Water contamination in hydraulic systems can severely reduce the life of hydraulic systems and fluids. The MAFH-E is designed to eliminate 100% of free and up to 90% of dissolved water from reservoirs, barrels, and gear boxes. Using a patented transfer process, the MAFH-E efficiently removes water and particulate contamination quickly in all environments. A proprietary design reduces aeration of free and entrained gases of returned fluid. The unit was designed to be extremely portable using either the integrated lifting lugs located on each corner of the cart or the optional wheeled cart. |
The suction hose is equipped with a 3-foot wand for insertion into the tank top. The return hose has a female JIC end. Power supply: 575 VAC/3 ph/60 Hz. A power supply cable (approx. 15 feet) is included with flying lead ends for hook-up to customer supplied panel or plug. Additional replacement filter elements will need to be purchased as necessary. HYDAC’s off-line Kidney Loop System is a stationary version of the mobile filtration system (OFCS & OFCD). It is a compact, self-contained filtration system equipped with high efficiency, high capacity elements capable of removing particulate contamination and/or water quickly, conveniently and economically. HY-TRAX manual fluid sampling system: HYDAC now offers the HY-TRAX manual fluid sampling system as an additional option allowing for real-time fluid condition monitoring. ISO particle counts are visually displayed on the CS1000. Users will now know when they have reached their desired ISO contamination levels. CSI-C-11: HYDAC also offers the CSI-C-11 Communication Interface for WLAN or LAN transmission of data and data storage capabilities. |
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| Fields of Application |
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| Advantages |
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| Equipment |
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| Application |
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| Principle of Operation | The MAFH-E uses a new mass transfer dewatering technology. Ambient air is conditioned to increase its water holding capability before injecting to the reaction chamber. Fluid is equally distributed and cascaded down through reticulated media and the conditioned air stream. Water is transformed to water vapor and is expelled from the unit as a moist air stream. The relative humidity of the incoming fluid is continually monitored by an integral AS 1000 AquaSensor and displayed real-time on the control panel. | |||||||||
| Features and Benefits | ||||||||||
| Dimicron® Element | ||||||||||
| Dimicron® Technology | ||||||||||
| Scope of Delivery |
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| Filter Element Technology |
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| Functional Principle |
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| Locking Technology |
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| Replaceable Support Tube (Optional) |
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| Multi-Layer Filter Mat Construction |
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| Staged (Graduated) Depth Filtration |
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| Processmicron® High Flow 9 Inch (in) High Load Cascade |
Comprehensive working filtration:
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| Processmicron® High Flow 9 Inch (in) |
Protective filtration:
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| Note |
The information in this brochure relates to the operating conditions and applications described. For applications and operating conditions not described, please contact the relevant technical department. Subject to technical modifications. |
The information in this brochure relates to the operating conditions and applications described. For applications and operating conditions not described, please contact the relevant technical department. Subject to technical modifications. |
The information in this brochure relates to the operating conditions and applications described. For applications or operating conditions not described, please contact the relevant technical department. All technical details are subject to change. |
Dimensions are for general information only, all critical dimensions should be verified by requesting a certified print. |
Contact factory if EPR seals are required. Dimensions are for general information only, all critical dimensions should be verified by requesting a certified print. |
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